Intermittent Bonded Ribbon Production Line For Sale
A specified speed of 600 m/min gives this equipment considerable production capacity for optical-fiber applications. Prospective buyers should confirm the achievable speed, machine setup, and required operating conditions directly with the manufacturer before proceeding.
Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. Its product description presents the equipment’s capabilities, technical specifications, and included systems, providing U.S. buyers with a basis for comparing their equipment requirements.
Begin by examining the stated equipment configuration, then ask the supplier for pricing, installation requirements, and project-specific alternatives. This approach helps determine which equipment details apply to your particular manufacturing site and goals.
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. provides its business address as 201 Minyi Road, Songjiang District, Shanghai. Consider the product listing a preliminary information source, and confirm up-to-date specifications and commercial terms with the supplier. Submitting a clear request for pricing and specifications can help you move forward with the assessment.
Fiber Draw Tower Fibers In Stainless Steel Tube Fiber Secondary Coating Line
Important Points To Consider
- The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
- This equipment supports production of 12-fiber and 16-fiber rollable ribbon formats.
- The product listing describes machine capabilities, technical specifications, and supplied systems.
- Request details about pricing, installation requirements, and project-specific customization.
- The supplier provides a business address in Songjiang District, Shanghai.
Intermittent Bonded Ribbon Production Line Overview
According to the supplier, the equipment is designed for rollable IBR configurations containing 12 or 16 fibers. The published specifications state a 600 m/min construction speed together with a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.
Intermittent Bonded Ribbon Production Line
Equipment Designed For Twelve- And Sixteen-Fiber Rollable Ribbon Production
The machine configuration accommodates two different fiber counts in rollable ribbon designs. This provides a useful reference when buyers compare machinery against their required ribbon format, fiber dimensions, and material-handling arrangements.
How Intermittent Adhesive Bonding Allows Flexible Fiber Configurations
The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. One illustrated spacing range extends from 10 mm to 1,000 mm. This differs from a continuously bonded structure in which the connection extends across the full ribbon length.
By spacing the bonds apart, the assembly can move between a mostly planar arrangement and a rolled, curled, or folded shape. These bond-spacing figures describe examples of the design approach and should not be interpreted as stated equipment settings.
- Machine details: A choice of 12 or 16 fibers, a listed operating speed of 600 m/min, and a specified diameter of Ф245 μm ±10 μm.
- Patent example: Adhesive-bond intervals ranging from 10 mm to 1,000 mm.
- Design benefit: Adaptable handling when the ribbon takes different shapes.
Uses In Optical Fiber Cable Manufacturing
Flexible ribbon arrangements can help cable designers balance access for splicing with compact cable packaging. The patented design keeps fibers arranged in order while permitting sections between bonded points to shift as the cable is assembled.
Compact Cable Designs And High Fiber Density
For mass fusion splicing, an optical fiber ribbon can be arranged flat before being folded or rolled into a more compact cable. The patent identifies opportunities for reduced cable dimensions and a greater proportion of fiber area relative to the cable’s cross-sectional area. Actual performance and dimensions will vary according to the overall cable design and the application for which it is intended.
Organizing Fiber Ribbons To Support Efficient Fusion Splicing
The ribbon format enables organized handling at the splice location while allowing the subunits to move during cable assembly. For production material planning, the listed specifications include payoff reels accommodating 25.2 km and 50.4 km of fiber. Buyers can evaluate these capacities against their production requirements and existing handling arrangements.
| Design detail | Possible application | Consideration for buyers |
|---|---|---|
| Flat fiber configuration | Mass fusion splicing | Confirm requirements for the splice workflow |
| Ribbon configuration that folds or rolls | Space-efficient cable packaging | Examine the complete cable design |
| 25.2 km and 50.4 km capacity payoff reels | Planning material-handling operations | Align reel capacities with operating needs |
Specifications And Performance Of The Production Line
Compare the equipment’s published performance figures with your manufacturing requirements before requesting a quotation. Reel compatibility and facility utility requirements are also important considerations for installation planning.
Production Speed, Fiber Diameter, And Attenuation
The stated construction speed is 600 m/min. The specified fiber diameter is Ф245 μm ±10 μm, while additional attenuation is stated as ≤0.01 dB/km at 1550 nm. Confirm the measurement conditions and expected performance directly with the manufacturer.
Payoff And Take-Up Reel Compatibility
Two payoff reel sizes are offered, with each full reel limited to 10 kg. For take-up, the equipment accepts either a T-type reel or a fiber-optic reel. Check whether the preferred reel format suits your existing handling equipment and procedures.
Site Utilities And Environment
The machine requires a three-phase, five-wire electrical supply rated at 380 V ±10%. The equipment should operate in an enclosed, clean, dry, draft-free area maintained at 15 to 25°C and a maximum relative humidity of 85%. Utility requirements also include nitrogen at 7 bar and 99.99% purity, plus a compressed-air supply at 6 bar. Check all utility connections in advance of installing the equipment.
| Technical specification | Listed requirement | Installation planning note |
|---|---|---|
| Payoff reels | Ф236 × Ф25.4 × 108 mm; Ф267 × Ф25.4 × 180 mm; maximum full-reel weight ≤10 kg | Verify reel dimensions and weight |
| Reel used for take-up | T-type dimensions of Φ410 × Φ50.8 × 391 mm, or a fiber-optic reel | Confirm compatibility with your selected format |
| Power and environment | Power supply of 380 V ±10%; temperature of 15 to 25°C; humidity ≤85% | Prepare a dry, clean, draft-free operating area |
| Gas utility supply | Nitrogen: 7 bar, 99.99% purity; air: 6 bar | Verify gas supply capacity before installation |
Fiber Payoff And Gathering Equipment
Optical fibers are guided toward the forming section by the payoff and gathering components. Their control systems support consistent feeding and help protect individual fibers throughout handling.
Tension-Controlled Payoff System For Sixteen Spools
The payoff assembly holds 16 spools and provides traversing along with separately adjustable tension settings. Each spool has a maximum weight capacity of 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Because a separate overview states 40 to 150 g with ±2 g accuracy, ask the manufacturer to clarify the correct values for your intended setup.
Fiber Guiding, Break Detection, And Electrostatic Control
The forming area receives fibers through U-groove guides, multi-groove gathering rollers, and devices designed to prevent jumping. A break-detection system and alarms notify operators when problems occur. Protective guards and pneumatic clamping provide additional support for safe material handling. At the fiber exit, a rod-style electrostatic dust collector is installed, while anti-static equipment helps manage dust along the gathering route.
| Equipment component | Listed detail | Purpose |
|---|---|---|
| Payoff | Capacity for 16 spools, each weighing up to 10 kg | Supplies fibers using traversing |
| Tension and motor | 0.4 to 2 N with ±0.02 N accuracy; 550 W | Supports regulated payoff of fibers |
| Guidance and safety | Rollers with grooves, warning alarms, protective guards, and a pneumatic clamp | Guides fiber movement and assists material handling |
| Static control | Rod-type dust collector and anti-static equipment | Supports dust control along the fiber path |
Precision Molding And Intermittent Adhesive Dispensing
The ribbon-forming platform allows operators to control the mold position and placement of adhesive. Available adjustments help configure the process for each required ribbon format.
Ribbon Formation Using An Adjustable IBR Mold Platform
Ribbon formation uses three mold assemblies, each capable of holding up to five Nordson EFD jet valves. The mold adjustment range extends from 0 to 15 mm, while the mold base can be maintained between 20°C and 60°C. Grouped precision dispensing valves are installed on slide tables so operators can refine their alignment and place adhesive dots carefully.
Configurable Nozzle Arrangements For Twelve- And Sixteen-Fiber Ribbons
For 12-fiber ribbons, the specified arrangement consists of 5+5+1 valves. Production of the 16-fiber format uses a 5+5+5 configuration. Operators can adjust adhesive-dot spacing and the number of dots through the interface to match the selected optical fiber ribbon design. A dedicated adhesive is required for the coating and curing stages.
| Process setting | 12-Fiber Format | Format With 16 Fibers |
|---|---|---|
| Dispensing valve layout | Valve arrangement of 5+5+1 | 5+5+5 valve configuration |
| Mold adjustment | Adjustment range of 0 to 15 mm | 0 to 15 mm adjustment |
| Temperature of the mold base | 20°C to 60°C operating range | 20°C to 60°C operating range |
UV-LED Curing For Bonded Fiber Ribbons
The curing assembly applies UV exposure in stages to harden adhesive throughout the fiber structure. The arrangement of the ovens and their published operating values provide buyers with information for evaluating process compatibility.
Initial Pre-Curing And Main Curing Operations
Three dedicated LED-UV ovens rated at 800 W each perform the pre-curing operation. Each oven processes fibers supplied by a separate mold group before the material reaches the main 6 kW post-curing oven. The system uses adjustable shutters to help contain UV exposure and minimize nitrogen losses. The supplier states a principal wavelength of 395 nm ±3 nm, minimum curing degree of 85%, and post-curing power of no less than 2.5 kW.
Nitrogen Management And Curing Performance
Operators can manually regulate nitrogen pressure and flow. Automatic functions also start nitrogen delivery during startup and stop it at shutdown. The manufacturer states that lamp-array power use remains at or below 80% of total power during steady, continuous operation at production speed. These specifications provide a reference for comparing equipment, although testing conditions should be verified with the supplier. Discuss how the operating settings may change depending on the adhesive and materials selected.
Visual Inspection, Capstan Traction, And Take-Up
Visual inspection and consistent winding help preserve fiber quality as material passes through the production line. Buyers can use the listed specifications to assess whether the machine meets the demands of their cable manufacturing process.
Online Inspection Of Fiber Color Sequence And Adhesive Dots
A microscope and camera provide enlarged images in real time. The display allows operators to check the sequence of fiber colors and confirm adhesive resin dots at each dispensing position. This inspection helps identify ribbon problems before the material enters the winding stage.
Precision Take-Up With Servo-Controlled Traction
A 1 kW AC servo motor powers the capstan’s Φ190 mm traction wheel. Metering accuracy is specified as better than 1‰. The adjustable tension range is 50 to 500 g, with control accuracy of ±5 g. Together, these settings support controlled movement and handling of the fiber ribbon.
The specified take-up speed is 600 m/min, and the maximum spool weight is 30 kg. The servo-driven take-up and traversing assemblies support uniform positioning during winding. Cable pitch can be adjusted continuously between 1 and 6 mm. Position detection and direction changes are supported by a photoelectric sensor. Confirm that the operating conditions and settings are suitable for your target cable design with the supplier.
Production Monitoring And Electrical Control Systems
Accessible controls allow operators to adjust settings, check equipment status, and arrange orderly shutdowns. According to the manufacturer, the machinery incorporates Siemens controls alongside Schneider Electric switchgear.
PLC And Touchscreen Operation
The ribbon production line uses Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch Siemens touchscreen interface. Schneider Electric provides the low-voltage switching equipment. Operators may control the entire line with interlocked units or run individual sections independently.
Settings, Alarms, And Length-Based Stops
The touchscreen allows adjustment of process parameters, curing-oven activation, wire-feed settings, and alarm information. Additional displays provide lamp runtime, real-time current readings, curing-oven temperature, and total machine operating hours. A meter-counter correction function helps synchronize displayed length measurements with actual material movement.
A preset length can be entered to initiate slowing or stopping of the machine. This provides a practical way to control the end of a cable production run. Ask the manufacturer to confirm control capabilities and setup requirements before placing an order.
| Control feature | Listed detail | Use |
|---|---|---|
| PLC controls and operator display | Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch touchscreen | Configure settings and examine production data |
| Electrical components | Schneider Electric low-voltage switchgear | Supports electrical control operations |
| Monitoring and stopping | Lamp, oven, runtime, and meter information with preset length | Track operating conditions and initiate machine stopping or slowing |
Materials, Process Compatibility, And Ribbon Quality
Adhesive selection affects both the consistency of coating application and the final product. The manufacturer calls for a specialized adhesive intended for the machine’s coating and curing process instead of an ordinary multipurpose product.
Specialized Adhesive Used For Bonding And Curing
Separate valve switches on the pressurized adhesive supply let operators control individual feed paths. Precision pressure-regulating valves help maintain controlled adhesive delivery at each dispensing location. The specified air pressure is adjustable, with a required minimum of 0.5 MPa.
The adhesive lines are black to reduce the risk of UV-triggered reactions while the system operates and cures material. This protection is important because premature exposure may change adhesive properties before application to the fiber.
Confirm suitable adhesives, process parameters, and surface-finish requirements with the manufacturer before choosing materials for a secondary coating operation. Ask how the recommended adhesive performs under your intended application conditions and expected production length. Detailed manufacturing guidance can support consistent quality throughout setup and the completed run.
Installation Requirements And Included Documentation
Ensure the workspace and utility supplies are ready before scheduling the machine’s installation. The supplier’s specifications provide guidance for planning the production site and supporting consistent operation of the fiber-optic machinery.
Required Facility Conditions And Connections Provided By The Buyer
Install the machinery in a clean, dry, enclosed environment protected from drafts. Keep the operating area between 15 and 25°C, with humidity at or below 85%. The installation also requires nitrogen supplied at 7 bar with 99.99% purity and an air supply rated at 6 bar.
Connection cables and cable trays are excluded from the supplied equipment. The purchaser is responsible for supplying the main incoming power cable. Before installation, check cable routing and utility capacity, particularly when the machine will be located near secondary coating operations.
Operating Manuals, Drawings, And Maintenance Information
The supplier includes documentation supporting machine installation, operation, and servicing. Inspect the supplied documentation before commissioning so personnel can organize tasks and obtain required materials.
- Instruction manuals, operating guides, and a general layout drawing
- Electrical schematics, wiring diagrams, and drawings for installation and maintenance
- Purchased-component instructions and a wear-parts list to support service preparation
The supplied records support preparation for commissioning and routine servicing of the cable production machinery.
Selecting A Ribbon Production Line That Matches Your Manufacturing Requirements
First determine which finished ribbon products your business plans to offer. This production line is designed for 12F and 16F options, with a listed construction rate of 600 m/min. Compare those specifications with your expected product mix, production targets, and anticipated cable demand.
Verify take-up reel compatibility before placing an equipment order. A standard IBR reel measures Φ410 × Φ50.8 × 390 × Φ310 mm, accommodates a maximum weight of 30 kg, and allows cable pitch settings between 1 and 6 mm. Check that these specifications suit your production facility and material-handling operations.
Payoff reel compatibility also deserves attention. Available options include international-standard spools accommodating 25.2 km, 50.4 km, and 63 km. Obtain the exact spool dimensions before ordering materials or planning the length of manufacturing runs.
Evaluate utilities, adhesive requirements, and operator-monitoring capabilities alongside production speed. For cable manufacturing, determine whether the configuration suits fiber cable, loose tube, or another planned application. Before ordering, review equipment configuration and startup requirements directly with Shanghai Weiye. A thorough compatibility assessment can help prevent expensive modifications later.
| Production planning consideration | Listed detail | Buyer check |
|---|---|---|
| Ribbon configurations and operating speed | 12F, 16F; specified speed of 600 m/min | Match the specifications to manufacturing goals and product range |
| Take-up configuration | 30 kg maximum capacity; adjustable pitch from 1 to 6 mm | Check reel compatibility and facility requirements |
| Payoff spools | 25.2 km, 50.4 km, and 63 km spool capacities | Verify exact spool dimensions |
Request A Quote For The Intermittent Bonded Ribbon Production Line
U.S. buyers can evaluate a system offering 12F and 16F formats, a specified construction rate of 600 m/min, and specialized optical fiber ribbon-forming equipment. Use these specifications to determine whether the machine is appropriate for your intended cable application.
A pricing inquiry should include your chosen format, projected production quantity, reel requirements, and facility utility details. Include information about the fibers and material-handling process to allow Shanghai Weiye to review the intended setup.
Confirm the suitability of the adhesive, the LED wavelength specification of 395 nm ±3 nm, and expected curing results before purchasing. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.
Consult the product page for the published equipment description. Verify the final configuration, shipment details, and installation commissioning with Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. The supplier provides its address as 201 Minyi Road, Songjiang District, Shanghai. Telephone 021-60701630 to discuss your manufacturing requirements. Providing complete information in your quote request makes the following stages easier to clarify.